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Heat Stress

Jun 2, 2025

ISSUES:

Heat Stress tragedies can be avoided if you and your foreman take action to protect “New Workers.” Throughout this toolbox, that term refers to “workers who are new to working in warm environments”, including the following groups:

  1. New, temporary, or existing employees who start new work activities:
    1. In warm or hot environments especially weather transition periods
    2. While wearing additional clothing (e.g., chemical protective clothing) the body has more difficulty cooling
    3. Increased physical activity
  2. Workers returning to work environments with potential exposure to heat hazards after an absence of one week or more. For example, returning from any kind of extended leave.
  3. Workers who continue working through seasonal changes when temperatures and humidity first begin to increase in the spring or early summer.
  4. Workers who work on days when the weather is significantly warmer and there is more humidity than on previous days (i.e., heat waves).

In all examples above, you may not be used to the heat loads on that day. Everybody is at an increased risk of heat-related illness because of physiological changes (i.e., related to body function and exertion) and/or behavioral factors.

SOURCES OF HAZARDS:

  1. Unacclimated workers do not sweat efficiently and during temperature swings, a worker’s sweat contains more salt. Additionally, body temperature and heart rate increase more quickly when working which causes non-optimal blood flow for heat dissipation. Other factors that are different from person to person (e.g., general physical fitness) may affect the acclimatization process.
  2. Acclimated workers: The sweat rate is higher, which helps dissipate heat through evaporative cooling. Their sweat contains less salt, which prevents the development of electrolyte imbalances. Additionally, they maintain lower body temperature and heart rate, increasing blood flow to the skin to lose heat through the body surface.

Extreme heat is the leading weather-related killer in the United States. Over the last few decades, unusually hot summer days and nights have become more common across the contiguous 48 states (see the High and Low Temperatures indicator), and it is expected that extreme heat events will occur with greater frequency. Thus, heat-related deaths have also increased and are expected to continue to increase. Although these increases may be tempered as people physiologically adapt to higher temperatures and temperature swings, acclimated workers have less risk.

REGULATIONS:

On October 27, 2021, OSHA published an Advance Notice of Proposed Rulemaking (ANPRM) for Heat Injury and Illness Prevention in Outdoor and Indoor Work Settings in the Federal Register. With this publication, OSHA has begun the rule-making process to consider a heat-specific workplace standard. A standard specific to heat-related injury and illness prevention would more clearly set forth employer obligations and the measures necessary to protect employees more effectively from hazardous heat. The ultimate goal is to prevent and reduce the number of occupational injuries, illnesses, and fatalities caused by exposure to hazardous heat. The comment period closed on January 26, 2022. OSHA received 965 unique comments from stakeholders, which are available at www.regulations.gov/document/OSHA-2021-0009-0001.

EXAMPLE INCIDENTS THE FACTS:

From 1992 to 2022, 334 construction workers lost their lives to heat exposure on the job—meaning that the construction sector accounted for about 34 percent of all occupational heat-related deaths. The number of heat-related deaths in the construction sector peaked at 18 deaths in 2010 and 2011.

ISSUES:

To protect new workers from heat-related illness, employers should do the following:

  1. Schedule new workers to work shorter amounts of time in the heat (ex: separated by breaks) during high heat conditions.
  2. Give new workers more frequent rest breaks.
  3. Train new workers about heat stress, symptoms of heat-related illness, and the importance of rest and proper hydration (cold liquids with electrolytes).
  4. Monitor new workers closely for any symptoms of heat-related illness.
  5. Use a buddy system and don’t allow new workers to work alone.
  6. If new workers talk about or show any symptoms of overheating, allow them to stop working and initiate first aid. Never leave someone alone who is experiencing symptoms!

These increased precautions should last for 1-2 weeks. After that time, new workers should be acclimatized to the heat and can safely work a normal schedule.

WHAT YOU NEED TO KNOW:

  1. How to recognize heat illness such as heat cramps to life-threatening heat stroke. If you or another worker experiences:
    1. Abnormal thinking or behavior
    2. Slurred speech
    3. Seizures
    4. Fainting
    5. Headache or nausea
    6. Weakness or dizziness
    7. Elevated body temperature
    8. Thirst
    9. Decreased urine output
    10. Heavy sweating or hot, dry skin
  2. Actions:
    1. Call 911 immediately.
    2. Cool the worker right away with water or ice.
    3. If possible, move the person to a cooler or shaded area.
    4. Stay with the worker until help arrives.

HERE ARE IMPORTANT DO’S TO KEEP IN MIND ABOUT HEAT STRESS:

  1. Do have a system and protocols for emergencies and first aid.
  2. Do designate someone to oversee the heat safety program.
  3. Do provide training on heat illness on a regular basis.
  4. Do provide workers with a period for acclimatization. This is a physical change that allows the body to build tolerance to working in the heat.
  5. Do begin with a 20% exposure on the first day, increasing by no more than 20% each following day. Full acclimatization may take up to 14 days or longer.
  6. Do modify work schedules to reduce heat exposure.
  7. Do reschedule non-essential outdoor or indoor work for days with a reduced heat index.
  8. Do shift physically demanding work to cooler times of the day.
  9. Do rotate workers, add extra workers, or split shifts to reduce exposure to heat and ease workloads.
  10. Do allow frequent breaks. Rest breaks should be long enough to allow workers enough time to recover from heat given the temperature, humidity, activity level, and other conditions.
  11. Do stay hydrated – and avoid caffeine (energy drinks) alcohol and drink water
  12. Do STOP WORK if there is any indication of any excessive heat exposure.
  13. Do download the U.S. Department of Labor (DOL), Occupational Safety and Health Administration (OSHA) and the Centers for Disease Control and Prevention (CDC), National Institute for Occupational Safety and Health (NIOSH) App. https://www.osha.gov/heat/heat-app

HERE ARE IMPORTANT DON’TS TO KEEP IN MIND ABOUT HEAT STRESS:

  1. Don’t ignore any symptoms you are having.
  2. Don’t ignore any symptoms others are having.

“Heat – Protecting New Workers | Occupational Safety and Health Administration.” Www.osha.gov, www.osha.gov/heat-exposure/protecting-new-workers.

‌US EPA, OAR. “A Closer Look: Heat-Related Workplace Deaths.” Www.epa.gov, 23 Apr. 2024, www.epa.gov/climate-indicators/closer-look-heat-related-workplace-deaths.

CDC. “Workplace Recommendations.” Heat Stress, 23 Sept. 2024, www.cdc.gov/niosh/heat-stress/recommendations/index.html.

‌CDC. “Heat-Related Illnesses.” Heat Stress, 23 Sept. 2024, www.cdc.gov/niosh/heat-stress/about/illnesses.html.

U.S. Department of Labor. “Heat Stress Guide | Occupational Safety and Health Administration.” Www.osha.gov, www.osha.gov/emergency-preparedness/guides/heat-stress.

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